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Company Overview and Industry Standing

Sideros Engineering, a subsidiary of the Belloni Group, has carved out a distinguished place in the machinery manufacturing sector, boasting over 40 years of expertise in developing intricate systems pivotal to industries that focus on welding and cutting applications. Established in 1981, it has perpetually held a position of eminence in the global marketplace, notably in the realm of sheet metal and plate fabrication machinery. The company's success can be attributed to a blend of seasoned experience and innovative creativity, which is brought to life by a vibrant and skilled workforce. Over the years, they have emerged as a trusted partner for many international corporations in diverse sectors such as defense, aviation, and energy, assisting them in enhancing their manufacturing outputs with top-notch machinery.

Core Strengths and Customer-Centric Approach

The strength of Sideros Engineering lies in its rich repository of knowledge and experience amassed over four decades, coupled with a keen understanding of the technologies and equipment vital for metal plate fabrication. This expertise translates to offering products tailor-made to meet the specific needs of their clients. The company prides itself on having a technically proficient sales team, a design-centric technical department, and a research and development division that are all tirelessly engaged in bringing forth new products and solutions. Additionally, the firm stands out for its customer-centric approach, characterized by prompt and precise delivery schedules and a commercial service team that handles customer queries with swiftness and accuracy. These qualities have positioned Sideros as a brand capable of fulfilling the requirements of a wide range of discerning and qualified users.

Headquarters and Production Facility in Podenzano

Sideros Engineering's global footprint is notably significant, with its central hub located in Podenzano, in the province of Piacenza. This pivotal location houses various critical departments, including commercial offices that facilitate global communication, technical assistance, and a warehouse specializing in filtration products such as filters and tables used in thermal cutting and deburring processes. The Podenzano facility also hosts Sideros Machinery, a division dedicated exclusively to Welding Positioners, Automatic Warehouses, and Loading and Unloading Systems. This site serves as a nerve center, incorporating sales offices that communicate worldwide and a depot for products and their corresponding spare parts.

Global Presence and Regional Headquarters

Moreover, Sideros Engineering has established robust headquarters in several strategic locations globally to ensure they maintain a close connection with their diverse clientele. In the United States, Sideros America situated in Chicago, Illinois, functions as the central hub offering sales and technical support services to the entire North American region. Similarly, the French headquarters, Sideros France, is located in Challans, Vendée, and not only serves the French market but also showcases a range of Sideros products in their showroom. Meanwhile, Sideros Deutschland operates out of Langenfeld, Rheinland in Germany, overseeing sales, technical service, and product warehousing, thereby facilitating seamless communication and service delivery within the German market. These strategically positioned headquarters underscore Sideros Engineering's commitment to fostering strong relationships with their global clientele through localized service and support.

Specialized Aspiration Filters

In the sector of industrial filtration, Sideros Engineering showcases its expertise through the ECOLINE range of aspiration filters. These filters are specifically crafted to offer exceptional results in filtering fumes and dust generated during processes such as oxy-cutting, laser cutting, plasma cutting, welding, sanding, and grinding. Moreover, these filters are designed to assure longevity, serving as a reliable asset for maintaining a clean and safe working environment.

 

Environmental Filters

Sideros Engineering also emphasizes environmental responsibility through its ECO AMBIENT filtration system. This system is adept at purifying either the entire workspace or selected areas depending on the placement of the vacuum cleaner. This flexibility ensures a uniform purification process, promoting a healthier working environment and adhering to environmental standards.
 

Calcium Carbonate Gravimetric Doser and Water Vacuum Cleaners

To tackle the challenge of managing combustible or hazardous dust arising from various applications, the company presents the ECOWET series of vacuum cleaners. These units employ water filtration technology to safely capture dangerous dust particles, safeguarding against potential hazards and ensuring compliance with safety regulations. Alongside, the calcium carbonate gravimetric doser stands as another innovative solution in their portfolio, enhancing the efficiency and safety of industrial operations.

 

Centralized Aspiration Installations and Aspiration Benches for Welding and Grinding

Sideros Engineering further extends its product line to include centralized aspiration installations and aspiration benches designed specifically for welding and grinding operations. These installations streamline the filtration process, offering a centralized solution to manage waste and contaminants effectively, thereby fostering a cleaner and safer workspace.

Overall, Sideros Engineering's aspiration and filtration products manifest a commitment to innovation, efficiency, and environmental responsibility, promising not only improved performance but also fostering healthier and safer work environments.

Downdraft Tables for Thermal Cutting

Sideros Engineering offers a range of downdraft tables designed for thermal cutting processes. These include self-cleaning downdraft tables that help maintain a cleaner operational environment.

Specialized Downdraft Tables for Plasma or Oxy-Cutting Machines

The company also has specific downdraft tables in its lineup which are intended to be used with plasma or oxy-cutting machines that are equipped with a drill. These tables help facilitate smoother operations with these particular types of cutting machines.

Water Cutting Tables and Pallet Loader Systems

Apart from the above, Sideros Engineering has water cutting tables in its product range, catering to the needs of thermal cutting applications. They also offer pallet loader systems which are compatible with plasma and laser technologies, adding a dimension of efficiency and safety to the cutting processes.

Customized Solutions and Naval Construction Tables

Additionally, the company provides customized solutions for OEMs, tailoring products to meet the specific requirements of different original equipment manufacturers. They also have a product line named PANEL LINE, which includes tables specially designed for use in shipyards, aiming to enhance the operations in this sector.

 

In essence, Sideros Engineering presents a comprehensive range of products that cater to various needs in the thermal cutting sector, promising efficiency and safety in operations.

3-Axis Welding Positioners: ROTOLIFT

Sideros Engineering offers ROTOLIFT, a 3-axis welding positioner and manipulator meticulously designed to enhance safety and ergonomics during welding and assembly operations. It plays a pivotal role in reducing the handling of workpieces, thereby minimizing the need for conventional lifting apparatuses.

Head and Tailstock Positioners: Syncrolift

The Syncrolift, another innovative product from Sideros, is a head and tailstock positioner and rotator developed with an emphasis on augmenting safety and ergonomics throughout welding and assembly tasks. This device is instrumental in decreasing the handling of extended workpieces, subsequently lessening the reliance on traditional lifting tools.
 

Cradle Positioners: Enhanced Flexibility

Sideros' Cradle Type SYNCROLIFT Positioner stands as a versatile tool in the welding industry, featuring two fixed columns and a turning cradle. Equipped with a primary cradle and a motorized rotary plate to hold the piece, it showcases four principal movements: an upward and downward trajectory, overturning capability, and a full 360° rotation. These functions endorse adaptability and efficiency in handling diverse welding tasks.

Additional Positioning Solutions

Sideros Engineering continues to expand its product line with Skyhook Positioners, Single Column Positioners, and Welding Universal Balance Positioners, each catering to different facets of the welding and assembling process. Moreover, their offering includes Scissor Lifting Tables to further complement the welding operations, facilitating smooth and safe handling of various tasks.
 

In conclusion, Sideros Engineering presents an extensive range of welding positioners, each crafted with precision to meet the demands of modern welding and assembly operations. Their products stand as testament to the innovation and safety they bring to the sector.

Sideros Engineering is at the forefront of providing advanced solutions for the maintenance and assembly of railway vehicles. Here, we explore their Liftmaster series, which offers a variety of lifting jacks tailored to meet different operational needs.

Customizable Features for Optimized Usage

In alignment with varying customer requirements, the Liftmaster can be customized with a range of features. Here, we highlight a few notable characteristics:

  • Load Capacity: It can handle substantial loads, lifting up to 50,000 kg per jack.
  • Lifting Stroke: The system can elevate objects to a maximum height of 3500 mm.
  • Lifting Carriage Configurations: Depending on the plant layout, Liftmaster offers either fixed or mobile lifting carriages which can be maneuvered manually or electronically.
  • Connectivity and Power: Liftmaster can be equipped with battery-powered columns that feature wireless communication, eradicating the need for floor cables and preventing tripping hazards.
  • Column Movements: Users can choose between longitudinal or transversal column movements, actuated manually, hydraulically, or through an electric gear motor.

Enhanced Safety Measures
Safety remains paramount in the Liftmaster series, boasting features such as: Collision Sensors: To prevent accidents, each column comes with a sensor that halts descent if an obstacle is detected on the floor.

Secondary Safety Nut: Acts as a backup, intervening in emergencies to support the load safely if the primary system fails.

Advanced Control Management
The Liftmaster offers a variety of control management schemes to choose from, providing options that can control a diverse range of columns, from a single unit controlling up to 8 columns to a chain scheme that can manage up to 64 columns. These schemes aid in optimizing cable management and reducing clutter.

The Liftmaster series from Sideros Engineering emerges as a frontrunner in railway vehicle lifting solutions, offering flexibility, customization, and enhanced safety features that streamline maintenance and assembly processes in the railway sector.

 

In the realm of manufacturing, the organization of storage spaces plays a critical role in enhancing workflow efficiency. The Spaziomatic series presents automated storage solutions for both sheet metal and bars or tubes, paving the way for improved material flow and logistics within factories. Here, we delve into the specifics of these systems

Sheet Metal Storage Systems: Streamlined Organization and Accessibility

The Spaziomatic Sheet Metal Storage System stands as a revolutionary solution in the management of metal sheet inventories. Crafted to house metal sheets in specially designed trays and towers, it serves as a vital tool to streamline factory logistics, thereby fostering a more organized and efficient operational flow. By automating the storage process, it not only facilitates quicker access to materials but also optimizes the space utilization within the storage areas.

Bars and Tubes Storage Systems: Enhancing Factory Material Flow

Similarly, the Spaziomatic Bars and Tubes Storage System embarks on revolutionizing the storage of elongated materials such as bars and tubes. Like its counterpart for sheet metals, this system utilizes trays and towers for storage, promoting a seamless material flow within the factory premises. Its design prioritizes easy accessibility to stored items while concurrently enhancing the overall logistics in the manufacturing setup.

The Spaziomatic series stands as a beacon of innovation in the factory logistics sector, offering automated solutions that are not only space-saving but also promote an efficient and smooth workflow. By integrating these systems into their operations, factories can expect a noticeable uptick in productivity and operational efficiency.

In an industrial environment where precision and efficiency are key, automated load and unload systems are crucial in optimizing workflow and safety. Loadmaster stands as a notable entity in this sector, offering innovative solutions that streamline the handling process of metal sheets, bars, and tubes on laser and plasma cutting machines. Let's delve into the diverse offerings of Loadmaster's automated systems.

Efficient and Safe Sheet Metal Handling

The Automated Load and Unload System for Sheet Metal by Loadmaster is a beacon of safety and efficiency, significantly automating the metal sheet handling process on laser and plasma cutting machines. This initiative not only facilitates a more efficient workflow but also promotes a safer work environment, thereby enhancing productivity.

Integrated Solutions for Sheet Metal Management

Further elevating efficiency, Loadmaster introduces an Automated Load and Unload System for Sheet Metal Integrated with Storage Systems. This system integrates the loading and unloading facets with storage systems, creating a seamless workflow from storage to processing. This all-encompassing approach to material handling ensures streamlined operations with minimal downtime between various production phases.
 

Innovations in Bars and Tubes Handling

Not limited to sheet metal, Loadmaster also innovates in the handling of bars and tubes with its Automated Load and Unload System for Tubes and Bars. This system, akin to the sheet metal variants, automates the handling of bars and tubes during the cutting process on laser and plasma cutting machines, promising efficiency and safety.

The Loadmaster series emerges as an industry frontrunner, offering automated solutions that optimize workflow and bolster safety measures. By incorporating these systems, companies can anticipate significant improvements in operational efficiency and safety.